Learn how to set up small-volume manufacturing and, on the similar time, keep aggressive costs? Particularly if these are electromechanical drives — high-tech gear utilized in many industries. Mikhail Fedosovsky, the founding father of Diakont, a scientist, designer, and holder of quite a few patents for innovations, is aware of the reply to this query. The corporate’s enterprises that he established work within the USA and Italy. Their merchandise have received the belief of the most important representatives of the automotive business. How did a businessman win the promising electromechanical drive market, the place competitors is very robust at present?
Manufacturing facility in Tuscany
The laying of the primary pillar of the brand new Diakont SRL plant within the Italian commune of Lucignano in 2020 was accompanied by applause. The development of a high-tech enterprise turned an essential occasion for the province of Arezzo in Tuscany. As much as that time, the area lacked factories organized in accordance with the idea of Trade 4.0. Mikhail Fedosovsky, who was current on the ceremony, attributed the selection of the development website to its advantageous geographical location and the need to supply younger individuals with new jobs.
The launch of the manufacturing website came about a yr later. Right now, Diakont actuators are commonly equipped to the world leaders of the automotive business. Greater than 3,000 actuators are already engaged on the manufacturing traces of the most important automotive enterprises. Nevertheless, few individuals know what sort of large work preceded such excellent outcomes.
Actuators are an integral a part of cyber-physical methods. They’re broadly utilized in industrial, family, and financial spheres. Beneath such circumstances, there may be no common options. To provide custom-made electromechanical drives in small batches means rising the price of manufacturing, which in circumstances of fierce competitors, is doomed to failure. Mikhail Fedosovsky and his crew have been working for over a yr to beat this problem. They strived to create a brand new conceptual enterprise construction and lay down the technological foundation for the clever manufacturing of electromechanical drives. It was purported to make mass customization of actuators potential. It may additionally present vital value and technical benefits.
Organizing Sensible Manufacturing
By 2019, Mikhail Fedosovsky and his crew managed to repair the issue. They created the idea of not simply sensible however hyper-automatized manufacturing able to responding shortly to modifications within the exterior atmosphere. Hyperautomatization is a complete automation of manufacturing utilizing synthetic intelligence, machine studying, and different superior applied sciences. The mannequin of such an enterprise was carried out in the course of the building of the Lucignano plant.
The Italian enterprise produces electromechanical drives custom-made to its clients’ wants. The group of manufacturing is predicated on the next ideas:
- Forecasting demand and output volumes
- Forming necessities for a gaggle of merchandise and highlighting the important thing hyperlink primarily based on which electromechanical drives may be custom-made
- Finishing up R&D on the essential hyperlink and the actuator manufacturing know-how
- Designing a manufacturing system utilizing the idea of three-level factories and constructing a cyber-physical system on the enterprise
Adaptive R&D is carried out for every sequence of electromechanical drives. It consists of including parts to the mannequin to fulfill the shopper’s particular wants. Apart from, it includes revaluating demand and manufacturing volumes, revising applied sciences, and optimizing the manufacturing course of.
Electromechanical drives are created on the premise of roller-screw gear. To design it, Diakont specialists have developed their very own software program for computer-aided design methods. This software program allows you to shortly design and nearly take a look at the essential hyperlink of the roller-screw gear. Then, you’ll get essentially the most correct parameters of the actuator. Customization for the shopper is carried out on the ultimate stage of manufacturing.
This strategy means that you can scale back the price and the product improvement time. If the shopper wants an answer to a non-standard downside, it isn’t essential to fully change the mission. It is sufficient to add a number of parts utilizing pre-designed options. Thus, it turns into potential to assemble the product shortly since mass-produced elements and semi-finished merchandise are already in inventory.
Plans and Prospects
Mikhail Fedosovsky’s modern strategy has totally justified itself. Prime Chinese language automakers, together with the chief of the Chinese language market of vehicles powered by new vitality sources, have turn out to be patrons of DA99 actuators.
In 2022, giant firms from North America turned the corporate’s clients. A Canadian enterprise bought a big batch of DA45 actuators. The corporate commonly participates in worldwide business exhibitions. Not so way back, it introduced two new fashions of electromechanical drives for plastic dosing and casting. Right now, Diakont occupies a number one place out there of electromechanical drives and is optimistic concerning the future. In response to specialists, the demand for actuators will solely develop within the coming a long time.